How to repair or replace a damaged component of the hydraulic anchor drilling truck used in coal mines(haoyun)
The editor of Shandong Haoyun Heavy Industry Machinery Co., Ltd. will introduce how to repair or replace a damaged component of the hydraulic anchor drilling truck used in coal mines. If a component of the hydraulic anchor drilling truck used in coal mines is damaged, the repair or replacement methods are as follows:
1、 Repair method
- Maintenance of hydraulic system faults:
- Unstable or low pressure: Check whether the control valve is faulty, and repair or replace it if there is a problem; Clean the blockages in the pipeline to ensure that there is no leakage of hydraulic oil and that the oil level is sufficient. If necessary, add or replace hydraulic oil.
- Motor malfunction: If the pressure regulating valve is not adjusted properly, it needs to be readjusted; Insufficient pressure in the hydraulic pump station, the pump station needs to be inspected and repaired; The hydraulic motor is severely worn and should be replaced; If the oil filter is clogged, clean or replace the oil filter.
- Oil cylinder malfunction: The sealing ring is damaged and needs to be replaced; The oil inlet pipe is blocked and needs to be cleaned; The hydraulic system pressure is insufficient, and the solution to the pressure problem mentioned above should be followed.
- Maintenance of electrical system faults:
- Difficulty starting the motor: Check the power supply voltage. If there is excessive fluctuation, stabilize the voltage; Control circuit short circuit, check the short circuit point and repair it; Replace the switch if it is damaged.
- Control system failure: Also check the control circuit and switches, repair or replace the faulty components.
- Maintenance of power system malfunction: Engine overheating: Check the cooling system and repair the faulty components.
- Other fault repairs:
- The drilling rig does not spray water or intermittently sprays water: if the water valve is blocked or the sealing ring is damaged, the water valve and sealing ring need to be cleaned or replaced; Adjust the water pressure and air pressure if the water pressure is too high or the air pressure is too low; The control gas cannot reach the water valve. Check the gas circuit and repair it.
- Unable to turn off the water: The water valve is stuck in the open position. Remove the water valve for inspection and repair; The water switch valve is stuck, clean or replace the switch valve; Control the continuous action of the gas to water valve and check the gas path; Sleeve and journal wear, replace worn parts.
2、 Replacement method
- Determine the parts that need to be replaced: Haoyun Heavy Industry determines the damaged parts based on the fault symptoms and inspection results.
- Prepare to replace parts: Purchase new parts with the same specifications and models as the original parts.
- Component replacement:
- Replacement of hydraulic system components: If replacing hydraulic oil pipes, first close the relevant valves, release pressure, disassemble the old oil pipes, install new oil pipes, and ensure that the connections are firm and leak free.
- Replacement of electrical system components: When Haoyun Heavy Industry replaces switches and other components, first cut off the power, remove old components, install new components, and ensure correct wiring.
- Replacement of power system components: To replace large components such as the engine, professional personnel are required to follow the steps in the maintenance manual.
- Replacement of other components: such as replacing drill bits, drill rods, etc., simply disassemble the old components and install the new ones.
- Test Run: After replacing the components, conduct a test run to check if the equipment has returned to normal. If there are still issues, further inspection and repair are required.
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